Improving Failure Prediction in Aircraft Fastener Assembly Using Synthetic Data in Imbalanced Datasets

Automating aircraft manufacturing still relies heavily on human labor due to the complexity of the assembly processes and customization requirements. One key challenge is achieving precise positioning, especially for large aircraft structures, where errors can lead to substantial maintenance costs or part rejection. Existing solutions often require costly hardware or lack flexibility. Used in aircraft by the thousands, threaded fasteners, e.g., screws, bolts, and collars, are traditionally executed by fixed-base robots and usually have problems in being deployed in the mentioned manufacturing sites. This paper emphasizes the importance of error detection and classification for efficient and safe assembly of threaded fasteners, especially aeronautical collars. Safe assembly of threaded fasteners is paramount since acquiring sufficient data for training deep learning models poses challenges due to the rarity of failure cases and imbalanced datasets. The paper addresses this by proposing techniques like class weighting and data augmentation, specifically tailored for temporal series data, to improve classification performance. Furthermore, the paper introduces a novel problem-modeling approach, emphasizing metrics relevant to collar assembly rather than solely focusing on accuracy. This tailored approach enhances the models' capability to handle the challenges of threaded fastener assembly effectively.

Learning and Online Replication of Grasp Forces from Electromyography Signals for Prosthetic Finger Control

Partial hand amputations significantly affect the physical and psychosocial well-being of individuals, yet intuitive control of externally powered prostheses remains an open challenge. To address this gap, we developed a force-controlled prosthetic finger activated by electromyography (EMG) signals. The prototype, constructed around a wrist brace, functions as a supernumerary finger placed near the index, allowing for early-stage evaluation on unimpaired subjects. A neural network-based model was then implemented to estimate fingertip forces from EMG inputs, allowing for online adjustment of the prosthetic finger grip strength. The force estimation model was validated through experiments with ten participants, demonstrating its effectiveness in predicting forces. Additionally, online trials with four users wearing the prosthesis exhibited precise control over the device. Our findings highlight the potential of using EMG-based force estimation to enhance the functionality of prosthetic fingers.

Mitigating Compensatory Movements in Prosthesis Users via Adaptive Collaborative Robotics

Prosthesis users can regain partial limb functionality, however, full natural limb mobility is rarely restored, often resulting in compensatory movements that lead to discomfort, inefficiency, and long-term physical strain. To address this issue, we propose a novel human-robot collaboration framework to mitigate compensatory mechanisms in upper-limb prosthesis users by exploiting their residual motion capabilities while respecting task requirements. Our approach introduces a personalised mobility model that quantifies joint-specific functional limitations and the cost of compensatory movements. This model is integrated into a constrained optimisation framework that computes optimal user postures for task performance, balancing functionality and comfort. The solution guides a collaborative robot to reconfigure the task environment, promoting effective interaction. We validated the framework using a new body-powered prosthetic device for single-finger amputation, which enhances grasping capabilities through synergistic closure with the hand but imposes wrist constraints. Initial experiments with healthy subjects wearing the prosthesis as a supernumerary finger demonstrated that a robotic assistant embedding the user-specific mobility model outperformed human partners in handover tasks, improving both the efficiency of the prosthesis user's grasp and reducing compensatory movements in functioning joints. These results highlight the potential of collaborative robots as effective workplace and caregiving assistants, promoting inclusion and better integration of prosthetic devices into daily tasks.

WiFi based Human Fall and Activity Recognition using Transformer based Encoder Decoder and Graph Neural Networks

Human pose estimation and action recognition have received attention due to their critical roles in healthcare monitoring, rehabilitation, and assistive technologies. In this study, we proposed a novel architecture named Transformer based Encoder Decoder Network (TED Net) designed for estimating human skeleton poses from WiFi Channel State Information (CSI). TED Net integrates convolutional encoders with transformer based attention mechanisms to capture spatiotemporal features from CSI signals. The estimated skeleton poses were used as input to a customized Directed Graph Neural Network (DGNN) for action recognition. We validated our model on two datasets: a publicly available multi modal dataset for assessing general pose estimation, and a newly collected dataset focused on fall related scenarios involving 20 participants. Experimental results demonstrated that TED Net outperformed existing approaches in pose estimation, and that the DGNN achieves reliable action classification using CSI based skeletons, with performance comparable to RGB based systems. Notably, TED Net maintains robust performance across both fall and non fall cases. These findings highlight the potential of CSI driven human skeleton estimation for effective action recognition, particularly in home environments such as elderly fall detection. In such settings, WiFi signals are often readily available, offering a privacy preserving alternative to vision based methods, which may raise concerns about continuous camera monitoring.

A Framework for Adaptive Load Redistribution in Human-Exoskeleton-Cobot Systems

Wearable devices like exoskeletons are designed to reduce excessive loads on specific joints of the body. Specifically, single- or two-degrees-of-freedom (DOF) upper-body industrial exoskeletons typically focus on compensating for the strain on the elbow and shoulder joints. However, during daily activities, there is no assurance that external loads are correctly aligned with the supported joints. Optimizing work processes to ensure that external loads are primarily (to the extent that they can be compensated by the exoskeleton) directed onto the supported joints can significantly enhance the overall usability of these devices and the ergonomics of their users. Collaborative robots (cobots) can play a role in this optimization, complementing the collaborative aspects of human work. In this study, we propose an adaptive and coordinated control system for the human-cobot-exoskeleton interaction. This system adjusts the task coordinates to maximize the utilization of the supported joints. When the torque limits of the exoskeleton are exceeded, the framework continuously adapts the task frame, redistributing excessive loads to non-supported body joints to prevent overloading the supported ones. We validated our approach in an equivalent industrial painting task involving a single-DOF elbow exoskeleton, a cobot, and four subjects, each tested in four different initial arm configurations with five distinct optimisation weight matrices and two different payloads.

Scaling Laws of Scientific Discovery with AI and Robot Scientists

The rapid evolution of scientific inquiry highlights an urgent need for groundbreaking methodologies that transcend the limitations of traditional research. Conventional approaches, bogged down by manual processes and siloed expertise, struggle to keep pace with the demands of modern discovery. We envision an autonomous generalist scientist (AGS) system-a fusion of agentic AI and embodied robotics-that redefines the research lifecycle. This system promises to autonomously navigate physical and digital realms, weaving together insights from disparate disciplines with unprecedented efficiency. By embedding advanced AI and robot technologies into every phase-from hypothesis formulation to peer-ready manuscripts-AGS could slash the time and resources needed for scientific research in diverse field. We foresee a future where scientific discovery follows new scaling laws, driven by the proliferation and sophistication of such systems. As these autonomous agents and robots adapt to extreme environments and leverage a growing reservoir of knowledge, they could spark a paradigm shift, pushing the boundaries of what's possible and ushering in an era of relentless innovation.

Bresa: Bio-inspired Reflexive Safe Reinforcement Learning for Contact-Rich Robotic Tasks

Ensuring safety in reinforcement learning (RL)-based robotic systems is a critical challenge, especially in contact-rich tasks within unstructured environments. While the state-of-the-art safe RL approaches mitigate risks through safe exploration or high-level recovery mechanisms, they often overlook low-level execution safety, where reflexive responses to potential hazards are crucial. Similarly, variable impedance control (VIC) enhances safety by adjusting the robot's mechanical response, yet lacks a systematic way to adapt parameters, such as stiffness and damping throughout the task. In this paper, we propose Bresa, a Bio-inspired Reflexive Hierarchical Safe RL method inspired by biological reflexes. Our method decouples task learning from safety learning, incorporating a safety critic network that evaluates action risks and operates at a higher frequency than the task solver. Unlike existing recovery-based methods, our safety critic functions at a low-level control layer, allowing real-time intervention when unsafe conditions arise. The task-solving RL policy, running at a lower frequency, focuses on high-level planning (decision-making), while the safety critic ensures instantaneous safety corrections. We validate Bresa on multiple tasks including a contact-rich robotic task, demonstrating its reflexive ability to enhance safety, and adaptability in unforeseen dynamic environments. Our results show that Bresa outperforms the baseline, providing a robust and reflexive safety mechanism that bridges the gap between high-level planning and low-level execution. Real-world experiments and supplementary material are available at project website https://jack-sherman01.github.io/Bresa.

Exo-muscle: A semi-rigid assistive device for the knee

In this work, we introduce the principle, design and mechatronics of Exo-Muscle, a novel assistive device for the knee joint. Different from the existing systems based on rigid exoskeleton structures or soft-tendon driven approaches, the proposed device leverages a new semi-rigid principle that explores the benefits of both rigid and soft systems. The use of a novel semi-rigid chain mechanism around the knee joint eliminates the presence of misalignment between the device and the knee joint center of rotation, while at the same time, it forms a well-defined route for the tendon. This results in more deterministic load compensation functionality compared to the fully soft systems. The proposed device can provide up to 38Nm assistive torque to the knee joint. In the experiment section, the device was successfully validated through a series of experiments demonstrating the capacity of the device to provide the target assistive functionality in the knee joint.

Intelligent Framework for Human-Robot Collaboration: Safety, Dynamic Ergonomics, and Adaptive Decision-Making

The integration of collaborative robots into industrial environments has improved productivity, but has also highlighted significant challenges related to operator safety and ergonomics. This paper proposes an innovative framework that integrates advanced visual perception technologies, real-time ergonomic monitoring, and Behaviour Tree (BT)-based adaptive decision-making. Unlike traditional methods, which often operate in isolation or statically, our approach combines deep learning models (YOLO11 and SlowOnly), advanced tracking (Unscented Kalman Filter) and dynamic ergonomic assessments (OWAS), offering a modular, scalable and adaptive system. Experimental results show that the framework outperforms previous methods in several aspects: accuracy in detecting postures and actions, adaptivity in managing human-robot interactions, and ability to reduce ergonomic risk through timely robotic interventions. In particular, the visual perception module showed superiority over YOLOv9 and YOLOv8, while real-time ergonomic monitoring eliminated the limitations of static analysis. Adaptive role management, made possible by the Behaviour Tree, provided greater responsiveness than rule-based systems, making the framework suitable for complex industrial scenarios. Our system demonstrated a 92.5\% accuracy in grasping intention recognition and successfully classified ergonomic risks with real-time responsiveness (average latency of 0.57 seconds), enabling timely robotic

RPF-Search: Field-based Search for Robot Person Following in Unknown Dynamic Environments

Autonomous robot person-following (RPF) systems are crucial for personal assistance and security but suffer from target loss due to occlusions in dynamic, unknown environments. Current methods rely on pre-built maps and assume static environments, limiting their effectiveness in real-world settings. There is a critical gap in re-finding targets under topographic (e.g., walls, corners) and dynamic (e.g., moving pedestrians) occlusions. In this paper, we propose a novel heuristic-guided search framework that dynamically builds environmental maps while following the target and resolves various occlusions by prioritizing high-probability areas for locating the target. For topographic occlusions, a belief-guided search field is constructed and used to evaluate the likelihood of the target's presence, while for dynamic occlusions, a fluid-field approach allows the robot to adaptively follow or overtake moving occluders. Past motion cues and environmental observations refine the search decision over time. Our results demonstrate that the proposed method outperforms existing approaches in terms of search efficiency and success rates, both in simulations and real-world tests. Our target search method enhances the adaptability and reliability of RPF systems in unknown and dynamic environments to support their use in real-world applications. Our code, video, experimental results and appendix are available at https://medlartea.github.io/rpf-search/.